ExDetector HC 100 / HC 100 K

The ExDetector HC 100 sensor measures the current concentration of explosive gases and vapors.

The ExDetector HC 100 detects flammable gases and vapors in the measuring range from 0 to 100 % LEL. The measuring principle is based on catalytic combustion (heat tinting). This measuring principle can be used to monitor a large number of gases, e.g. hydrogen and hydrocarbons (other gases on request).

The ExDetector HC 100 is a versatile sensor and is designed in particular for use in Ex zone 1 and in overall safety systems that are classified according to SIL-1.

A type examination certificate for the measuring function in accordance with Directive 2014/34/EU is available. A measuring function certificate BAM 03 ATEX 0003 X is also available.

Variant for duct installation and high ambient temperatures:

ExDetector HC 100 K

 

The ExDetector HC 100-T and HC 100-K sensor combination has been specially developed for duct installation and has a remote transmitter.

This special combination is used to measure the current concentration of explosive gases and vapors in a pipe network.

 

Certified:
  • EC type examination
  • Use in hazardous areas of Ex zones 1 and 2
  • Tested measuring function
  • SIL 1
Special features:
  • Measuring range 0 – 100 % LEL (lower explosion limit)
  • Measuring principle catalytic combustion (heat tinting)
  • Linear measuring signal 4 – 20 mA
  • One-man calibration – direct adjustment at the sensor(optional control unit)
  • HC 100 K: Remote sensor head can be loaded up to 80 degrees Celsius

 

Our quality standards:
  • Solid design in a robust housing
  • Durable with low maintenance costs
  • Developed and manufactured in Germany
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Measuring heads

Measuring head gas Measuring range
Pellistor sensors (heat exchanger)
Explosive + flammable gases 0 – 100% LEL

Measurable gases

Either a measurement report is available for the gases listed here (see data sheet). Or the gases have already been successfully detected with the sensor.

The following gases can be monitored with the ExDetector HC 100. Other gases on request.

  • C₆H₁₂O₂ – 1-butyl acetate (butyl acetate) – BAc
  • C₅H₁₂O₂ – 1-ethoxypropan-2-ol – EEP
  • C₄H₁₀ O₂ – 1-methoxypropan-2-ol – PM
  • C₃H₇OH – 1-propanol (n-propanol) 1- PrOH
  • C₅H₁₀O₂ – 1-propyl acetate (propyl acetate)
  • C₂H₄O – acetaldehyde
  • C₃H₆O – Acetone
  • CH₃CN – Acetonitrile – MeCN
  • CH₂O₂ – Formic acid
  • NH₃ – Ammonia
  • C₆H₅NH₂ – Aniline
  • Gasoline
  • C₆H₆ – Benzene
  • C₄H₁₀ – Butane
  • C₄H₁₀O – Butanol
  • C₆H₁₂ – Cyclohexane – CHX
  • CH₂Cl₂ – Dichloromethane
  • Diesel (Diesel fuel CAS 68334-30-5)
  • C₄H₁₀O – diethyl ether
  • C₂H₄O₂ – Acetic acid
  • C₂H₆ – Ethan
  • C₂H₅OH – ethanol
  • C₂H₅OH – ethanol
  • C₂H₄ – ethene
  • C₄H₈O₂ – ethyl acetate
  • C₂H₂ – Ethine (acetylene)
  • CH₂O – Formaldehyde
  • C₃H₇OH – isopropanol (I-propanol, IPA)
  • Denatured alcohol – IMS (Industrial Methylated Spirit)
  • Kerosene (CAS 8008-20-6)
  • CO – Carbon monoxide
  • CH₄ – Methane
  • CH₃OH – methanol
  • C₅H₁₀O – 2-pentanone (methyl-1-propyl ketone, MPK, CAS 107-87-9)
  • C₄H₈O – Butanone (methyl ethyl ketone, MEK)
  • C₅H₁₂O – Methyl tert-butyl ether (MTBE)
  • CH₅N – Methylamine
  • C₂H₄O₂ – Methyl formate
  • C₆H₁₂O – methyl isobutyl ketone (MIBK, hexone, isopropyl acetone, CAS 108-10-1)
  • C₇H₁₆ – n-heptane
  • C₆H₁₄ – n-hexane
  • C₉H₂₀ – n-Nonan
  • C₈H₁₈ – n-octane
  • C₅H₁₂ – n-pentane
  • Naphtha (light petrol, CAS 8030-30-6)
  • Nitro thinner (Nitro)
  • C₃H₈ – Propane
  • C₃H₆ – Propene
  • C₈H₈ – styrene (vinylbenzene)
  • C₄H₈O – tetrahydrofuran (THF)
  • C₇H₈ – Toluene
  • C₂HCl₃ – Trichloroethylene
  • H₂ – Hydrogen
  • C₈H₁₀ – Xylene

Description

The ExDetector HC 100 sensor measures the current concentration of explosive gases and vapors.

The ExDetector HC 100 detects flammable gases and vapors in the measuring range from 0 to 100 % LEL. The measuring principle is based on catalytic combustion (heat tinting/pellistor). This measuring principle can be used to monitor a large number of gases, e.g. hydrogen and hydrocarbons.

The ExDetector HC 100 is a versatile sensor and is designed in particular for use in Ex zone 1 and in overall safety systems that are classified according to SIL-1.

A type examination certificate for the measuring function in accordance with Directive 2014/34/EU is available. A measuring function certificate BAM 03 ATEX 0003 X is also available. The standard device goes by the name of ExDetector HC 100 M.

ExDetector HC 100 T+K – especially for duct installation. Suitable for high temperatures.

The sensor combination ExDetector HC 100-T (sensor electronics) and HC 100-K (sensor module) has been specially developed for machine and duct installation. The ExDetector HC 100 K has a gas measuring head that is separate from the sensor module and can be mounted on duct shafts using a mounting flange in order to detect hazardous gas concentrations inside.

This special combination is also used to measure the current concentration of explosive gases and vapors in a pipe network.

A particularly unique feature of this combination: the remote sensor in the measuring head of the HC 100 K sensor module, our “duct sensor”, can be used in an environment up to max. 80 degrees Celsius inside the duct, while the more temperature-sensitive components (up to 55 degrees Celsius) perform their duties outside these critical temperatures. A unique and type-tested solution for problematic temperatures and atmospheres.

 

Functionality of the ExDetector HC 100 within a gas warning system:

The ExDetector HC100 series sensors in combination with evaluation systems have the following functions:

  • Measurement and display of the current concentration of explosive gases and vapors
  • Monitoring or warning of these gases
  • Triggering of protective measures:
    – Technical: The increase in concentration is counteracted (fans; shutdowns….)
    – Organizational: Visual and acoustic messages
  • A gas warning system consists of the following components:
    – Sensor
    – Evaluation system
    – Controllable devices such as fans, warning signs and solenoid valves

 

Accessories for the ExDetector HC 100:

  • Test gas set
  • Calibration gases
  • Control unit type Calibrationbox-i
  • Evaluation devices
  • Mounting bracket
  • Remote gassing adapter FBA2018

Technical Data

Sensor type

Pellistor (heat exchanger)

Approvals

Ex zone 1
Ex zone 2

Prototype

Type examination in accordance with directive
2014/34/EU – see data sheet for details

Measuring function

BAM 03 ATEX 0003 X

Detectable gases

Flammable gases, hydrogen, etc.

Measuring signal

linear 4 -20 mA

One-man calibration

with Calibrationbox-i control unit

Connection technology

3-pole

Further information

See data sheet

Downloads

Accessories

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